Video About Disposable Syringe Injection Mold
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Description of Disposable Medical Syringe Injection Mold
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Disposable medical syringe injection molds are essential components in modern medical device production. Designed as high-precision, multi-cavity injection molds, with 8 to 128 cavities, they call for great eccentricity and tolerance. Generally speaking, a full disposable syringe injection mold would include a barrel injection mold, a plunger injection mold, a needle cap injection mold, and a gasket injection mold. KRMOLD offers disposable medical syringe injection mold design and manufacturing services for a variety of disposable medical plastic injection molds trying to satisfy the range of needs for medical devices.
KRMOLD utilizes a variety of high-quality mold steels for disposable syringe injection mold manufacturing, allowing customers to flexibly choose based on their budget and quality standards. KRMOLD also offers hot runner and cold runner molds to accommodate diverse production requirements. The disposable medical syringe injection mold's raw components have a direct effect on its ultimate quality. Based on the medical standards of their area or nation, KRMOLD engineers will create disposable syringe injection molds exactly tailored to fit the customer's particular needs.
KRMOLD is a professional disposable medical syringe injection mold manufacturer, can design several different sorts of disposable syringe injection molds according on customer blueprints or samples. KRMOLD encourages your questions so that you may find further information about their disposable medical syringe injection molds and services.
Parameters of Disposable Medical Syringe Injection Mold
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| Mould working life | Minimum 1000k shot time working life |
| Mold Core Steel | 1.2344, S136 |
| Runner | Hot Runner / Semi-runner / Cold runner /as per order |
| Disposable syringe injection mold precision | 0.02 mm or as per required |
| Certificate | ISO 9001, ISO13485, IATF16949 |
Features of Disposable Syringe Injection Mold
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1) Meet complex structural requirements
Disposable medical consumables place stringent demands on dimensional accuracy. Five-axis CNC machining and accurate electrical discharge machining (EDM) technology are used in KRMOLD disposable medical syringe injection molds to create tolerances within ±0.005 mm. KRMOLD disposable syringe injection molds use multi-slide parting and insert parting techniques to create one-piece because medical consumables typically include thin-walled, micro-porous, or transparent components. molding lowers the complexity of following construction.
2) Bio-compatibility for disposable syringe injection mold
Disposable medical consumables must meet extremely stringent sterilization requirements. Stainless steel grades like S136 and 718H are used by KRMOLD to create disposable medical syringe injection molds. To avoid residual contamination, the surface is smoothed to Ra ≤ 0.1μm; even greater finishes range to Ra 0.02μm. Moreover guaranteeing conformance with GMP production environment standards, KRMOLD disposable syringe injection molds may endure UV exposure and high-temperature sterilizing.
3) Multi-cavity design improves production efficiency
KRMOLD disposable medical syringe injection molds can be designed with 8 to 128 cavities. Combined with hot runner technology, molding cycles can be shortened to 5-30 seconds, increasing production capacity by over 50%. High-speed mold opening and closing speeds and precise control enable KRMOLD to achieve efficient mass production. Producing 32 to 96 pieces per injection molding cycle dramatically raises output over single-cavity injection molds. Moreover, multi-cavity injection molds can be fitted with robotic automatic material removal and vacuum loading systems, therefore minimizing hand involvement and danger of contamination.
Factors to Consider When Choosing Disposable Syringe Injection Mold
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1)Disposable medical syringe injection mold quality
The expertise of the manufacturer determines the quality of a disposable syringe injection mold. Utilizing the correct mold materials, processing methods, and mold structure produces excellent disposable medical syringe injection molds. KRMOLD, a professional producer of disposable syringe injection molds, pledges to offer the greatest mold quality in the industry, at the same price and turnaround time.
2)After-sales service for disposable syringe injection mold
KRMOLD offers comprehensive after-sales service, including disposable medical syringe injection mold repair and maintenance, to eliminate customer worries. KRMOLD team is always ready to provide technical support to ensure your disposable syringe injection molds are always in optimal working condition.
3)Disposable medical syringe injection mold lifespan
Disposable syringe injection molds are generally categorized into soft molds, hard molds, and super-hard molds. Theoretically, the lifespan of soft molds is estimated at 500,000 cycles, hard molds at 1 million cycles, and super-hard molds at over 1 million cycles. However, in practice, these theoretical values vary depending on the user's disposable medical syringe injection mold care and maintenance. KRMOLD provides guarantees in disposable syringe injection mold materials, processing technology, and hardness treatment to maximize the lifespan of your disposable medical syringe injection molds under normal use.
Market Prospects of Disposable Syringe Injection Mold
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With the rapid development of the medical industry and the increasing demand for disposable medical consumables, the market prospects for disposable medical syringe injection molds are promising. Government regulations on medical devices are becoming increasingly stringent, requiring manufacturers to provide high-quality and highly safe products. KRMOLD remains at the forefront of the industry, committed to developing new technologies and improving production efficiency to ensure disposable medical syringe injection molds meet growing market demand.
KRMOLD team has extensive experience and can provide clients with professional customization services to adapt to diverse production environments and market demands. Whether it's disposable syringe injection mold design, material selection, or production processes, KRMOLD can provide you with the optimal solution.
Disposable medical syringe injection molds are a crucial component in medical device production. KRMOLD offers comprehensive solutions with its high-precision, multi-cavity design and superior after-sales service. Through continuous innovation and technological advancement, KRMOLD will continue to maintain its leading position in the industry.
If you are interested in disposable syringe injection molds or have any related needs, please feel free to contact KRMOLD. KRMOLD looks forward to providing you with high-quality disposable medical syringe injection molds and services, and working together to promote the development of the medical industry.
Specify the type of plastic (e.g. PP, ABS) and post-processing requirements (e.g. spraying, silk-screen printing), and provide 2D or 3D plastic part drawings should be provided. At the same time, provide the production volume, appearance requirements, tolerance standards, etc.
Generally speaking, our engineers will start to prepare the quotation immediately after the customer provides the complete production requirements. Usually it takes about 1-3 days.
The lead time for regular injection molds is usually 30-60 days, and may be longer for complex molds. For example, the typical lead time for liquid silicone molds is around 60 days, covering design, manufacturing, mold testing, etc.
High-precision processing technology: High-precision equipment such as CNC machining centers (CNC) and electric discharge machining (EDM) are used to optimize the design process in combination with CAD/CAM software. Quality control: Inspection of key dimensions of the mold by Coordinate Measuring Machine (CMM) and verification of multiple sample batches during the trial molding stage. Material Selection: Use die steel with high wear resistance (e.g. H13, S136) and surface treatment (e.g. nitriding, chrome plating) for die nuts to extend the life.
After every 50,000 molds, check the guide pillar, ejector pin and other wear parts, and clean up the residual plastic and rust on the mold surface. Use high temperature grease for sliding parts (e.g. tilt top, slider) to reduce friction loss. Ensure that the water circuit is smooth and the temperature difference is ≤5℃ to avoid cracking of the mold due to thermal stress.
Mould cost of materials accounted for about 30-40% (such as 1 ton of P20 steel price of about 20,000 yuan), processing costs accounted for more than 50% (CNC labor hourly rate of about 80-150 yuan / hour). Small batch production can choose aluminum mold or simplify the structural design; more than 100,000 pieces is recommended to use carbide inserts to enhance life!
Mould injection products need to fully meet the design requirements (such as size, appearance), and can be continuous and stable production. Mold marking, inspection reports (such as material hardness test) and engineering drawings should be complete.
Mould steel (such as S136H, NAK80 and other imported materials cost more) and the type of mold embryo (aluminum mold short-term cost is low but short life) directly affect the cost, the use of CAD/CAE/CAM design technology, hot runner system, etc. will increase the upfront investment, but can enhance the long-term benefits (such as reducing the sprues, increase production capacity).
